In the petrochemical industry and heavy equipment manufacturing, transporting large components during assembly is often inefficient and risky when using forklifts or cranes. To address these issues, the 40-ton heavy-duty omnidirectional AGV was developed for automated transport in main and final assembly areas. Equipped with indoor laser navigation and outdoor magnetic guidance, it ensures reliable operation in various conditions, including rainy weather. The AGV integrates with floor lifting mechanisms via PLC and scheduling systems to ensure precise docking and synchronization of assembly line operations.Load capacity 40 tons: Designed for assembling large parts.Lifting function: Provides precise docking and transfer.Omnidirectional mobility: Smooth movement in any direction, both loaded and unloaded.Dual navigation system: Laser guidance indoors, magnetic guidance outdoors.System integration: PLC communication with floor lifting mechanisms for synchronized operation.Safety and efficiency: Reduces the risk of manual handling and increases assembly productivity.Capacityfrom 1 ton to over 1000 tonsDimensionson requestSteering systemsfront axle, all axles, ±90° steering, omnidirectionalPower supplybattery (mains or diesel generator on request)Travel speedon request (from 1 km/h to 6 km/h)Drive motorsAC motors (hydraulic motors on request)Steering motorsAC motors (hydraulic motors on request)Controlonboard touch panel, laptop, remote controls, client WMS/ERPNavigation technologiesinductive, magnetic, laser, natural, dGPS, optical, inertialWheel typessolid rubber, polyurethane, pneumaticLifting deckon request (lifting stroke from 50 mm)Battery typelead-acid, gel, lithium, pure leadBattery lifeon request (from 1500 m to over 15000 m)Climbing abilityon request (from 1% to over 20%)Operating environmentindoor, outdoor, marineSafety deviceslaser scanners, sensitive bumpers, ultrasonic sensorsOur heavy-duty AGVs stand out in the global market with advanced cargo handling capabilities combined with versatile navigation options. Each project is developed in close cooperation with the customer to ensure the selected control technology or hybrid approach meets operational requirements, environmental conditions, and cost considerations. Diverse navigation systems guarantee precise, safe, and efficient transportation of heavy and oversized loads.AGVs play a vital role in various industries—from automotive and defense to shipbuilding, nuclear, oil and gas, energy, steel, and wind power—ensuring safe, precise, and efficient movement of heavy and oversized loads. They are widely used for transporting power transformers, precast concrete, marble, natural stone, and steel components, as well as in railways and foundries, providing flexible logistics and optimizing in-plant material flow.Key Features / Technical Specifications:Load capacity: 40 tons (customizable from 1 ton to over 1000 tons)Lifting function for precise docking and transferOmnidirectional mobilityDual navigation: laser (indoor), magnetic (outdoor)PLC integration for synchronized assembly line operationBattery-powered (other options on request)Travel speed: 1–6 km/h (customizable)Steering: front/all axles, ±90°, omnidirectionalNavigation: inductive, magnetic, laser, dGPS, optical, inertialControl: onboard panel, laptop, remote, WMS/ERPWheel types: solid rubber, polyurethane, pneumaticLifting deck: customizable, stroke from 50 mmBattery types: lead-acid, gel, lithium, pure leadBattery life: 1500 m to 15000 m (customizable)Climbing ability: 1% to 20% (customizable)Operating environment: indoor, outdoor, marineSafety: laser scanners, bumpers, ultrasonic sensors